| (always reference the manuals that come with your robot) |
Robot PM Checks or actions to perform |
| Back up Software (both image and separated files if possible) |
| Clean limit switches and check for free movement |
| Replace robot batteries 1/year |
| Replace RAM B/U batteries 1/year |
| Clear alarms and check cycle power after replacing batteries |
| Clean controller cooling fans, check operation |
| Check fans on drives are running in controller cabinet |
| Check fans exchanging outside air into controller |
| Replace controller air intake filter |
| Control connections |
| Robot cables for damage or wear |
| Robot cable connections |
| Incoming voltage |
| Mechanical hardware for looseness (end of arm tooling, robot base, fixtures, etc.) |
| Axis following error |
| Axis brake functionality |
| Axis vibration- hold hand on axis casting and jog robot in slow and fast speed |
| Axis repeatability and backlash |
| Check belts if used for some of the axis |
Robot Grease and oil replacement |
| (Use recommended grease!!! Or Serious damage will occur) |
| Be sure to burp the grease out by moving the robot after pumping through |
| If using a pneumatic or electrical grease gun. Make sure the output pressure is within |
| Robot manufacturers recommendations |
| Move robot to proper position to check oil levels (some models) |
| Axis 1 reducer |
| Axis 2 reducer |
| Axis 3 reducer |
| Axis 4 reducer |
| Axis 5 reducer |
| Axis 6 reducer |
| Axis 7 reducer |
Gripper type end of arm tooling |
| Check end of arm tooling for loose bolts |
| Check air regulator set properly |
| Clean valving |
| Clean air exhaust mufflers |
| Check air pressure settings |
| Check flow controls if used |
| Check for damaged air lines |
| Check for damaged seals or clean if robot changes tools |
| Check electrical connections and wiring for damage |
Vacuum type end of arm tooling |
| Check air vacuum line filter |
| Clean valving |
| Clean air exhaust mufflers |
| Check air pressure settings |
| Check for damaged air lines |
| Check for damaged seals or clean if robot changes tools |
| Check electrical connections and wiring for damage |
Rotary motion type end of arm tooling |
| Check rotary tool turns freely |
| Check flow controls if used |
| Check regulator pressure if air powered |
| Check for damaged air lines |
| Check for damaged seals or clean if robot changes tools |
| Check electrical connections and wiring for damage |
If equipped with linear rails |
| Check CAM followers |
| Check linear guides for wear or spalling |
| Grease Linear guides if required (Do not over grease!!view manufacturers recommendations) |
| Clean limit switches to see if they actuate freely |
Abb Robot Maintenance Manual Free
Abb Robot Controller Manual
View & download of more than 5227 ABB PDF user manuals, service manuals, operating guides. Controller, Dc Drives user manuals, operating guides & specifications. SIM Models, V5Robotics, IRB 1300, 10-115, OmniCore, rev01, joint. ID: 9AKK1 REV: A. This application note describes how to set up the ABB IRC5 robot controller with “Prepared for ABB CI502” option. 2016 ABB Robotics Training Manual.